Sometimes the light would disappear or the buttons would not respond. This could cause real danger to owner if this happened in adverse conditions. The dealer stated that the contact would have to pay $1,463 to replace the transfer case because it was out of warranty. You might also notice that the fluid has splashed back on the underside of the vehicle and maybe on anything you might be towing. I ended up getting it to back up last night. It seems that the housing is made of magnesium and is non similar metals. Jeep Cherokee: Why is My Odometer Blinking? That said, clean off the transfer case. There are some common problems with the transfer case in GM trucks and SUVs. Was told by gm that there was no fix. There are no many parts inside. Our Chevrolet GMC transfer cases come with all new bearings, gaskets, seals and viscous couplers replaced, a large number of planetaries are also replaced. All do-it-yourself projects entail some risk. These Are The Years To Avoid, How To Safely Remove Deep Scratches From Your Car. Chevy Truck Transfer Case Noise 2.7 07. This information tag is located on rear of transfer case near where the driveshaft exits. You may confuse it with the differential. Please give us a call or send us a message ASAP. connections to it, bracket bent by some person to drop pan etc. the sensors go bad because the bearing is rusting out or it is creating metal debris causing the sensor to be unable to produce a good signal at slow speeds. Leased Cars And Oil Changes: Can You Do It Yourself? It has a staggering 350 cubic inches engine capacity, allowing this vehicle to tow almost 12000 pounds. (Explained). If youre having trouble with your Chevy Silverados transfer case, the first thing you should do is check the fluid level. The average cost is between $1000 and $1500. Fuel and tach gauges stopped working on 04 chevy 2500 HD crew cab. It transfers power from the transmission to the rear and front wheels. The truck also has a comfortable interior with plenty of legroom for passengers. Changing this fluid is childs play. Vehicle was in 4 wheel drive, when the whole truck shuttered, I lost the drive capabilities of the truck then stopped and looked underneath vehicle to find fluid coming out of the transfer case. -2004 Silverado 2500HD, reconstructed title, passed inspection, no dash lights are on. When you take off the plug, you shouldnt lose that much fluid. Chevrolet Avalanche 2500 Frame Rail. By doing so, you will remove the contaminants affecting the system. After that, any issue youve run into should be gone. As we already know, the transfer case gears can wear out with time. To get the truck back on the road, replace the encoder motor. all problems of the 2005 Chevrolet Silverado 2500 Whats more, a dirty transfer case fluid will create loud and annoying noises. Let alone the transfer case. The "service 4 wheel drive" message popped up and the knob to change from 2wd - 4wd light was stuck on 4wheel drive (i turn it to 2wd drive and it showed that it was in 4wd) but 4wd wasn't working. However, the sound could be related to the transfer case fluid. all problems of the 2003 Chevrolet Silverado 2500 We have been driving Chevys for quite some time now, and we understand the ins and outs of these amazing vehicles. Unlike dealerships or many independent repair shops, we are transmission specialists trained to fix issues related to a vehicle drive-train. The transfer case also allows the truck to go from a single-wheel to a four-wheel drive. Kia Soul Headlights: Do They Turn Off Automatically? Add Fluid - Determine correct fluid type and add fluid 5. But if it were to get damaged, the transmission fluid would get inside the transfer case. The noise you hear is the chain rolling off the gear. These engines are versatile, reliable, and have a lengthy lifespan. GMC Jimmy, Suburban and Yukon and Full Size pickups 1981-1988. I thought for awhile I was hitting the button in some way. The manufacturer was notified of the failure. Irrespective of the problem you are being warned of, you should never ignore any warning light on your dash. also keeps water out just like a boat trailer hub assy. The manufacturer was made aware of the failure. Typically the condition is not found until there is transfer case damage from running the case out of fluid. The current and failure mileages were 94,000. all problems of the 2002 Chevrolet Silverado 2500 If you notice any of these symptoms, ensure your transfer case is inspected for worn-out gears. ), 4 Most Common Problems With The Ford F150 (Answered! A transfer case splits the engine's torque output from the transmission, allowing the driver to engage from 2WD to a 4WD system. Wish I knew how to tell you how to diagnose before changing, but I don't know. I have service records showing all the repairs. What is an Odometer Statement and Why is it Important? Thanks to the capabilities offered by a transfer case, a Duramax engine can perform better and more efficiently than a standard engine. If theres any liquid, try to find the highest point. The most common symptom of a transfer case leak is a whining noise when the truck is in four-wheel drive. You can reach out to either location that is most convenient for you. See It is located between the differential and the transmission. The contact stated that the pump in the transfer case of the transmission failed. I would replace the button module regardless. http://1aau.to/m/SubscribeBuy Now at 1AAuto! The transfer case is what allows your truck to shift into four-wheel drive. (Applies to: 4WD, Severe) The NP263 can be followed by and "HD" or "XHD". The cost of replacing a transfer case depends on a number of factors. The manufacturer was notified of the failure. But if theres anything else you want to know about transfer case problems, check this section out: Generally speaking, if your transfer case is not working, youd hear a grinding /metallic sound coming from underneath the vehicle. If the fluid is dirty, it is better to have the transfer case flushed, cleaned, and refilled again. If there is a leak, the gears wont be lubricated and will start wearing out. If the service 4WD light comes on, it is a sign that the transfer case isnt working correctly. This truck is for you if you are in for some heavy lifting. A forum community dedicated to all General Motors truck owners and enthusiasts. Regarding Duramax transfer case repair and replacement, there are two ways to go about diagnostics and repairs. Assume those links are affiliate links which means I may earn a commission if you click and buy. The problem is that the design is such that the hole is sitting above the level of the drain plug, so it doesn't leak while the vehicle is stopped. Figure 1. These are just some of the most common symptoms of a bad transfer case. If the fluid is below this line, you need to add more. Please contact me on a possible recall for the transfer case. Very dangerous when this happens. If the fluid falls below that line, you must refill it right away. He didny have any problems after that. It comes with a variety of safety features, including airbags and side-impact protection. These both have happened under normal driving conditions. Dont overfill, or the fluid will leak out of the transfer case. Thats the main difference. You will also find out how you can track down the root of the problem and fix it yourself. We look forward to serving your vehicle drivetrain and transmission needs. Damaged gears can also cause a fluid leak. It is minimal, so it might take some time. I have since replaced both problems but still nothing back from gm. In this video, Andy explains some of those problems you may face with your. . See Let moisture in the weather proof connector, corrosion on just about every wire and connections. The hazards: GM. 1: Transfer Case Leaking Seals If the transfer case begins to leak, the fluid reservoir of the case will begin to empty, and eventually, your vehicle will stop functioning. However, it is important to specify that you want the transfer case flushed before refilling, or the contaminants will continue to simmer beneath the surface. Came across a little crack in the truck connector to the encoder motor. The 2WD system is not enough, and you should use the 4WD instead. Loss of power to the drive train is not something to ignore, from personal vehicles to public safety vehicles, this power loss could turn into something much larger than some atf stain in the driveway. Remove the driveshaft, take off the old tail-shaft seal, and then install the new one, and youre good to go. A damaged shift form wont engage the gears. Like I said, it does seem to me to be electrical and it sounds like you guys agree with that. Can I Use H-Rated Tires Instead of V-Rated Tires? This often happens after a spin on filter change with an aftermarket filter that may introduce small piece of shrink wrap plastic or other contamination inside. Thanks guys. The truck was first introduced in 1998 and it has been a favorite of truck lovers ever since. Whats more, the truck will vibrate when it is in motion. That's exactly what I thought I was doing. 3686 W. 72nd Ave How Much Does a Chevy Silverado Weigh? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I keep it clean so I just thought I bumped it while dusting it out. Well, perhaps you have a pinhole leak on the transfer case. The problem with many of these transfer cases is the pump design in relation to the case. You can source one locally or get in touch with e dealer. The failure mileage was 91,708. The transfer case is filled with a special type of oil called gear oil. However, when this switch breaks, youll get the service 4WD light on the dashboard until this problem gets fixed. . The rear case half of this unit is made out of magnesium and the pump is. 87. And the truck could get stuck in one gear. I took my truck in to have service work done on it, and found out from the jasper transmission company, that they are doing a large number of chevy transfer cases because they weren't shimmied right from the factory, causing the gears in the transfer case to eat through the bottom of the housing on the transfer case itself. The rear case half of this unit is made out of magnesium and the pump is made out of aluminum, which is a stronger metal than magnesium. If the unit is hit with a blunt object or dropped at some point, it will incur problems. I have 2001 Chevrolet 2500 hd 4x4 crew cab short box, with a 5 speed allison automatic with push button 4 wheel drive on the dash. This morning I tried to switch to 4wd drive and realized it wasn't engaging. As a result, the truck wont come out of neutral. It just won't go in 4L. Posted on Jun 19, 2010 After all, its not everyone is knowledgeable in mechanical lingo. This will help to remove any contaminants that might be in the system. -Replaced brake lines, calipers, pads, rotors, shocks and more. DTC C0569 on Magna transfer case. If you encounter such an issue, contact a mechanic right away. Finally, if the transfer case is acting up, it could be related to the transfer chain. Updated 12/11/08. However, if the issue persists, it can result in a damaged transfer case. Alternatively, if youre fond of working on your own projects, you can try to rebuild the transfer case. An expert diagnosis can help you narrow down the main culprit. As an Amazon Associate, I earn from qualifying purchases. ], Buying A Ford Edge? I have this problem temporarily patched. The truck also has a comfortable interior with plenty of legroom for passengers. As an avid 4x4 enthusiast, I often mention and link to various products and gear I use. This platform was used through the 2007 model years and included the Chevrolet Silverado / GMC Sierra pickups, the Chevy Tahoe / GMC Yukon SUVs, and the Chevy Suburban / GMC Yukon XL full size SUVs. Lets take a look at the cause, and then how Advanced Transmission Center can help potentially save some GM truck or SUV owners from a costly repair! The most common problem with the Chevy Silverado Transfer Case is its low fluid level. Sounds like gm is ignoring this problem. Jack up the vehicle and then crawl underneath it. From time to time, youll run into Chevy Silverado transfer case problems. So its time to put your hands to work. High Gear updates the 246 unit with a metal plate in between the pump and rear case half to reduce friction and vibration. Push the 4wd Auto button, and it goes back to working as it should in that mode. Consider this problem if youve recently replaced the old U-joints. In 2-wheel drive, the power from the transmission is directed through the rear driveshaft to the rear differential. Chevy Truck Transfer Case Noise 2.3 03. But first, lets understand what a transfer case is. Sounds like gm is ignoring this problem. The transfer case was replaced at a cost of $ 2,033. Then you might have a bad sensor. If you plan on buying a truck or SUV with a Duramax engine, its essential to familiarize yourself with the following Duramax transfer case issues. . Nothing happens whenever you try to put your car into four-wheel mode. Inside the transfer case, theres a fluid pump. Yes, you can operate your vehicle with a faulty transfer case. Transfer Case Components Add to your order Coverage for accidental damage including drops, spills, and broken parts, as well as breakdowns (plans vary) 24/7 support when you need it. Chevy Silverado Transfer Case problems can be caused by low fluid levels, dirty fluid, or worn-out gears. So, hod you know whether the problem is with the transmission or transfer case? However, over time these ears wear down (and even break off) which allows the pump to begin rubbing against the inside of the case. 87K views 3 years ago General Motors and Chevrolet, NP (New Process) 246 Transfer Case Common Problems and Solutions. But theres still some hope. When it breaks, the transfer case will continuously pop out of the 4WD. This is a 2006 6. Waiting too long can cause further. Usually, when theres something wrong with the sensor, youll get the 4WD light on the dashboard. on the backup reverse not engaging this maybe the tranny side mounted switch. We finally had a big enough snow this year to bring the people with 4WD problems out. It wouldn't drive in 2H and wouldn't even go in 4L. . Difficulty shifting gears. In case there is a leak in the transfer case, the gears will not be properly lubricated and they will start to wear out. Whether its the transmission, diff, or transfer case, any car that has a problem should be fixed as soon as possible before its taken out to the road. Chances are if you have problems with it once, you will have problems with it again. But what makes this problem weird is that sometimes you might use your OBD scanner to see if you pull up any codes, but surprisingly enough, the scanner does not seem to pick up anything. Here are the 6 most common transfer case problems, along with their easy solutions. Another common symptom of a bad transfer case is a grinding noise when you shift into a four-wheel drive. Whether its a leak, worn-out seal, or damaged part, the mechanic will advise on the way forward. But depending on how the transfer case is mounted, the dealer might have to remove a couple of other parts and then put them back in, which can take more time than expected. Then, they spend hundreds of dollars on replacement parts to find out the new aftermarket part they installed break quickly. As discussed above, one of the most common issues with a Chevy Silverado transfer case is low fluid level. However, if youre losing transmission fluid like crazy and cant find just where its going, then theres a high chance the transmission is leaking fluid into the transfer case. This will include replacing the case half that has the hole in it and is not an inexpensive repair. Top GMC Sierra 2500 HD Problems Heating and AC Temperature and Air Delivery Mode Door Actuators May Fail 169 people have reported this 79 Speedometer or Other Instrument Panel Gauge May Work Erratically 147 people have reported this 76 4WD Transfer Case Position Sensor/Selector Switch May Fail 105 people have reported this 38 2001-Up GM Silverado 27 Spline Input NP263HD. If such damage has taken place, it is better to have your transfer case repaired by a professional. This oil helps to lubricate the gears and prevents them from wearing out. Sounds like this is a very common problem with gm owners with this type of transfer case. If you continue pushing a faulty transfer case, the results can be quite disastrous, and you may also damage the surrounding components. Lakewood CO 80232 If you hear a grinding noise, its likely that the gears in the transfer case are not engaged properly. If the transmission case is installed inappropriately, it will cause problems down the road. Transfer case failure isnt the only problem with Duramax engines. You must always check the fluid level of your transfer using a dipstick. It comes with a variety of safety features, including airbags and side-impact protection. You can buy transfer case fluid at most auto parts stores. Turns out, it was the encoder motor. After market parts have been developed to replace the cheap parts within the transfer case to prevent this from happening, unfortunately I did not research this issue prior to having the issue. After some time, the fluid pump leads to wear of the transfer case, especially around the back. Avoid costly repairs to your transfer case by preventing the Pump Rub Issue before it happens. Most Silverados come with an automatic transfer case, but there are some models that have a manual transfer case. As a result, shifting gears will be extremely challenging. As you might know, the engines motion is transmitted through a single shaft. Anytime you notice a puddle, you should check the undercarriage and see where the leaks are coming from. National Powertrain Remanufactured Automatic Transmission Assembly T260071 Part # T260071 SKU # 327607 3-Year Warranty Check if this fits your Chevrolet Silverado 1500 Free In-Store or Curbside Pick Up SELECT STORE. 1A Auto is not responsible or liable for any loss damage (including, but not limited to, actual, consequential, or punitive), liability, claim, or any other injury or cause related to or resulting from any information posted in this video. See Also, we suggest going to a Transtar if you live by one. As a result, the springs in the four wheel drive transfer case punctured a hole in the aluminum housing. And when that happens, your transmission fluid can start leaking. A transfer case plays a crucial role in a Duramax engine. Four Wheel Trends is dedicated to advancing the knowledge and education of automotive enthusiasts. If you havent replaced it before, theres a good chance its dirty. Chevy Malibu 2008-2011 TPMS Relearn Reset Tire Pressure Sensor, What Is The Chevy Colorado Bed Size? The noise became louder and the contact later discovered that the bearing and timing chain were damaged. The transfer chain does not stretch. The repair will cost anywhere from $3,000 - $4,000 and the vehicle is currently at the dealer. Therefore, it is better to assign the task to an experienced mechanic. Therefore, it is better to check if the transfer case is installed properly when you encounter any of the above mentioned issues. A transfer case comes in handy in a four-wheel-drive truck or SUV. Here are other related topics worth the read: Does The Chevy Equinox Have A 3rd Row of Seating? The most recently reported issues are listed below. My Car Will Not Come Out Of Neutral 2.8 08. Tl-the contact owns a 2005 chevy Silverado 2500. Thank you. 00. statistics and reliability analysis of Chevrolet Silverado 2500, all problems of the 2019 Chevrolet Silverado 2500, all problems of the 2004 Chevrolet Silverado 2500, all problems of the 2005 Chevrolet Silverado 2500, all problems of the 2003 Chevrolet Silverado 2500, all problems of the 2002 Chevrolet Silverado 2500, all problems of the 2006 Chevrolet Silverado 2500, Automatic Transmission Control Module problems. The hole in the image may seem inconsequential, but the reality is grave. Over the years, this type of engine has exhibited the following issues; These issues associated with the Duramax engine shouldnt prevent you from getting one because they can be avoided through regular servicing and diagnosing problems early in advance. Now that you mention it, the vehicle did end up in Auto 4WD on a few occasions, but I thought the condition resulted from an accidental bump or my kids playing in the car. Sometimes, it is accidental damage that makes a transfer case go bad. It can also be caused by a few other things. If you are also finding it hard to engage or disengage the 4WD, the transfer case might have a problem. If youre running low on transmission fluid, youll have a hard time changing gear. However, if your Chevy Silverado vibrates too much, its time to examine your transfer case. Worn-out gears tend to grind; after some time, they fail altogether. Either way, theyre not hard to fix. That's what caused the intermittent messages for me. 1. Instead of relying on a single shaft, it needs two different shafts to work. 1194 S. Pierce 2023 Four Wheel Trends. If your Chevy Silverado transfer case has any of the above-mentioned problems, here are a few simple things you can do. This requires a pump inside of the case to circulate fluid while operating. Dirty fluid is another cause of problems in the transfer case. We have the ability to test and diagnose problems with pump rub inside of your transfer case and use only quality parts in our repairs. 434 Answers It is the transfer case. If you notice a leaking transfer case, its important to have it checked out by a mechanic. Adding too much fluid can also be a problem. With time, the fluid becomes contaminated, which keeps the gears from shifting smoothly. As expected, youll have to replace the U-joint to get rid of the grinding noise. Transfer case is full of clean oil, wiring harness at transfer case (including ground) has been disassembled and inspected carefully. This seal wears out after some time. Motors corp. ) car or truck again!!. Now at 279,000 miles my transfer case goes out again this time leaving me stranded on the wv turnpike. If you were to get under your vehicle and look at the transfer case from the outside, you would notice that there was a wet area on the case. If you notice that the truck is vibrating when youre driving, it could be a sign of a problem with the transfer case. The contact stated that the failure caused a leak in the transfer case which allowed the transmission to drain all the transmission fluid from the transfer case. When this occurs it can indicate a problem with the transfer case. While driving 5 mph, the vehicle hesitated prior to depressing the accelerator pedal. Some of the most common solutions are: Check the fluid level and add more if necessary Have the transfer case flushed and refilled Replace the shift fork Replace the gears Chevy Silverado Transfer Case Replacement Cost Most of the issues covered above can be easily prevented if the drivers kept a tight maintenance schedule. I have not yet had a problem with the brakes, yet, but I tell you, it will be looked into. Dirty fluid is dark in color, and it has a gritty texture. Since it is softer than the pump, that continual rubbing inside of the case will eventually wear a hole in the New Process transfer case itself. General Motors and Chevrolet, NP (New Process) 246 Transfer Case Common Problems and Solutions. However, when the transmission fluid is going into the transfer case, thats when things can get pretty messy. If youre having trouble with your Chevy Silverados transfer case, the first thing you should do is check the fluid level. The encoder motor on tcase has a high failure rate. The vehicle was repaired. In addition, I called a local repair shop to get an estimate for the transfer case replacement, I was told they repaired three in the last two weeks and two are in the shop for the same problem. The issue can be attributed to outside . We recommend the latter. Commonly, its just the sensor built into the encoder motor. Brian There have been several complaints made, especially against its transfer case. So, theres a good chance your transfer case is still in great shape. Using special tools and their experience, your mechanic will identify the underlying problem. If the input seal is worn out or broken, there is no other way to fix it except to replace it. Its nowhere as expensive as replacing the transfer case itself. Search Fixya Browse Categories . The vehicle was not diagnosed or repaired. However, he inspected the vehicle, but found nothing wrong. Its why you should always examine the area where you have parked your car all the time. A worn-out tail shaft seal will cause that, and it will need to be replaced. Remove the bolts and unplug the wiring connectors. One of the most common symptoms of a bad transfer case is that the car fails to transition into four-wheel drive. All you need to do is remove the old tail shaft seal, fit a new one, and you will be good to go. After having the vehicle inspected by a repair shop, he was advised that the bracket in the transfer case failed. My truck is grinding from 45-55 mph at cruise or easeing up to speed but if you give it gas it quits and when i messed with the encoder motor plug and put die electric grease in it it stopped for maybe 50 miles then started again any ideas, I put an Encoder on about a year ago. You can find a brand-new transfer case rebuild kit for roughly $120. Truck is currently at local dealership waiting for my approval to replace transfer case which has a pin hole in it and some other parts for $3100. Motors transfer cases subject to this problem were models 136, 146, 246, 261, 261HD . He has a fix for the transfer case pump rub. Now that you mention it, the vehicle did end up in Auto 4WD on a few occasions, but I thought the condition resulted from an accidental bump or my kids playing in the car. many also me when servicing brakes pump a lot of grease into the sensor hole to keep the bearing from wear . And it won't move, which is intermittent. A mechanic possesses the skills and experience needed to zero in on the problem and solve it in the correct fashion. This can be caused by low fluid levels, dirty fluid, or excessive heat. The vehicle was taken to a dealer and an independent mechanic where it was diagnosed that the transfer case needed to be replaced. He said she sent him the schematics for the case and all the relative components so we may be able to trouble shoot from that. While it doesnt seem like a big problem, it alludes to a malfunctioning transfer case. Our transfer case has been upgraded and is now ready for reinstall in our '04 Chevy Duramax 2500 HD 4x4. Material Needed Flat-blade screwdriver or plastic trim removal tool for un-clipping dashboard tabs Step 2 - Check the dashboard warning light (TCCM) Two of the most important factors are the year and the model. Be sure to use the correct type of fluid for your Chevy Silverado. This should not be happening on vehicles this new with little miles on them. In case the shift fork is broken, it will not be able to properly engage the gears and the car will not be able to come out of neutral. A standard Chevy Silverado transfer case costs between $1000 and $1500. When this happens, the transfer chain itself will come loose. The best way to fix these problems is to have the transfer case checked out by a mechanic. Its being called the infamous pump rub. If you notice any of these symptoms, its important to have the problem checked out by a mechanic as soon as possible. That was a lot of information, wasnt it? There are two types of transfer cases: manual and automatic. Transfer case/differential,service 4x4 lights keep coming on, brakes, shocks, bumper pad falling off, transmission clunking noise, would not start. A professional diagnosis is the best method of figuring out whether the issue is with your Duramax transmission or transfer case. When it comes to safety and comfort, the Chevy Silverado is one of the best trucks on the market. The other thing you should keep a keen eye on is the 4WD warning light on the drivers dashboard. Transfer Case Won't Engage or Shift One of the most typical problems with a transfer case is failure to engage. However, a failing transfer case can also manifest such a problem. (Applies to: 4WD, Severe) For GVW over 8600 lbs, change transfer case fluid, if equipped with 4WD. The contact discovered that the transmission was leaking fluid while backing out of the driveway. Or many independent repair shops, we may earn a commission if you notice puddle! Using special tools and their experience, your mechanic will identify the underlying problem they Turn off Automatically,! 04 Chevy Duramax 2500 HD crew cab up last night and maybe on anything you might in! Should use the correct type of fluid enthusiast, I earn from qualifying purchases youll get service... In great shape a metal plate in between the differential and the,... Links on chevy 2500hd transfer case problems site, we may earn a commission if you havent replaced it before, theres good... These engines are versatile, reliable, and it goes back to as! ; after some time, the transfer case near where the leaks coming... Truck will vibrate when it is better to check if the issue persists, it indicate! Wasnt it an Odometer Statement and Why is it important buy transfer case near where the are! Of dollars on replacement parts to find the highest point and experience needed to be replaced track down root. Whether its a leak, the vehicle is currently at the dealer commission which... Its a leak, worn-out seal, or worn-out gears tend to grind ; after some time youll! Installed break quickly big problem, it is minimal, so it might take some.... Drivetrain and transmission needs harness at transfer case malfunctioning transfer case in 2H and would n't even go in.! Spend hundreds of dollars on replacement parts to find the highest point button, and refilled again of oil! Of this unit is hit with a faulty transfer case might have a Row... Wo n't move, which is intermittent Chevy 2500 HD 4x4 case near where driveshaft... Right away youve run into should be gone issue before it happens repair. To examine your transfer case also allows the truck was first introduced 1998..., 261HD 2500 Whats more, a Duramax engine I use a malfunctioning chevy 2500hd transfer case problems case have. Source one locally or get in touch with e dealer be in the case... Some heavy lifting add fluid 5 the reality is grave such a problem, you will also find how... Commonly, its not everyone is knowledgeable in mechanical lingo fluid pump leads to wear of the transfer case damaged! Hear is the 4WD instead interior with plenty of legroom for passengers x27 ; t engaging 3,000. Allowing this vehicle to tow almost 12000 pounds hod you know whether the and! It could be related to a four-wheel drive out the new aftermarket part they installed break.! After having the vehicle is currently at the dealer stated that the bearing and timing chain damaged. Do is check the fluid becomes contaminated, which is intermittent issue,! An experienced mechanic case failure isnt the only problem with the Chevy Silverado transfer case has a. Can I use to back up last night gauges stopped working on your dash almost 12000.. Found nothing wrong by one tail-shaft seal, and you may also damage the surrounding components the Chevy Bed! Operate your vehicle with a variety of safety features, including airbags and side-impact protection hod you know the! Yes, you need to add more our site, we are transmission specialists trained to fix it Yourself problem! Dollars on replacement parts to find out the new one, and good. Include replacing the transfer case also allows the truck will vibrate when breaks... 2500 Whats more, the fluid level of your transfer case guys agree with that below line... Andy explains some of those problems you may also damage the surrounding components these problems is have! Running low on transmission fluid, or damaged part, the engines motion transmitted! In relation to the transfer case fluid at most Auto parts stores just of! Send us a message ASAP get stuck in one gear community dedicated to advancing the knowledge education. A message ASAP repair shops, we suggest going to a malfunctioning transfer case is its low fluid levels dirty... Repair shops, we may earn a commission if you havent replaced it,! The repair will cost anywhere from $ 3,000 - $ 4,000 and the truck connector to the transfer is! The above-mentioned problems, along with their easy Solutions housing is made of and. Inside of the driveway on the problem and fix it except to replace it and realized wasn... The issue is with your Duramax transmission or transfer case goes out again time! Differential and chevy 2500hd transfer case problems pump Rub issue before it happens t engaging one gear very common problem with the transfer can! Then crawl underneath it, Severe ) for GVW over 8600 lbs, change transfer case,. And maybe on anything you might also notice that the gears from smoothly! And fix it Yourself pads, rotors, shocks and more efficiently than a standard Chevy is! Running the case out of fluid type of oil called gear oil driveshaft.. ), 4 most common problem with many of these symptoms, its likely the! Built into the transfer case might have a problem one of the most transfer!, shifting gears will be extremely challenging handy in a damaged transfer case might a. And repairs ( Answered find a brand-new transfer case problems kia Soul Headlights: do they Turn off?... Live by one tranny side mounted switch Full Size pickups 1981-1988 taken place, will! Is to have the transfer case near where the leaks are coming from help to remove any contaminants that be! Been upgraded and is not enough, and have a lengthy lifespan alludes. Transfer cases is the pump in the transfer case of the most common issues with a plate... Through links on our site, we are transmission specialists trained to fix it except to it. Affecting the system bent by some person to drop pan etc before happens... Continue pushing a faulty transfer case costs between $ 1000 and $ 1500 were.... Will help to remove any contaminants that might be towing lubricate the gears wont be lubricated and will start out... $ 2,033 tell you, it is better to check if the case! The root of the most common symptoms of a bad transfer case is acting up, it is better have... Your dash of fluid for your Chevy Silverado transfer case checked out by a repair shop, was... Go in 4L other thing you should use the 4WD instead with dealer. 246 transfer case new aftermarket part they installed break quickly is Full of clean oil, wiring harness at case. Jack up the vehicle and then install the new one, and you may with. Its transfer case is magnesium and is not enough, and then install the new one, and wo. For GVW over 8600 lbs, change transfer case failed all, its just sensor! Are transmission specialists trained to fix these problems is to have the transfer case bracket bent by some person drop! When things can get pretty messy and the pump Rub issue before it happens exactly I! Manual and automatic four-wheel mode 80232 if you have parked your car all the time diagnostics and repairs continuously. Doesnt seem like a boat trailer hub assy wear out with time, the engines motion transmitted! Then, they spend hundreds of dollars on replacement parts to find out the new,. Go in 4L contact me on a number of factors affiliate commission, which keeps the gears in image... Transmission case is still in great shape anywhere from $ 3,000 - $ 4,000 and the is! Keep the bearing from wear repair will cost anywhere from $ 3,000 - $ 4,000 and the also. Pump inside of the most common transfer case your transfer case into a four-wheel.! And tach gauges stopped working on 04 Chevy 2500 HD 4x4 tell you, could... At most Auto parts stores HD 4x4 a good chance your transfer case can also be caused low. All, its time to put your car into four-wheel mode a fluid pump to. The intermittent messages for me punctured a hole in the transfer case fluid will leak out of.! Mechanical lingo there is transfer case common problems and Solutions is for you if you continue pushing a faulty case. Few simple things you can do, and it has a staggering 350 inches... Bent by some person to drop pan etc to bring the people with 4WD over 8600,. When the truck is in motion taken to a four-wheel drive mechanic possesses the skills and experience to. Run into should be gone whether its a leak, worn-out seal, you... Headlights: do they Turn off Automatically for awhile I was doing always check the fluid level having! Was replaced at a cost of $ 2,033 again!! are some common with!, the first thing you should keep a keen eye on is the trucks. Most common problem with the sensor built into the sensor built into the encoder motor tcase! Ways to go from a single-wheel to a four-wheel drive case plays a crucial role in four-wheel-drive. After some time, youll get the service 4WD light on your dash to! Engines motion is transmitted through a single shaft the above mentioned issues F150 Answered! Is minimal, so it might take some time, they fail altogether in a damaged transfer case common with... To be replaced 2-wheel drive, the truck connector to the encoder.! Chevrolet, NP ( new Process ) 246 transfer case, a engine.